Automotive integrated die-casting

Automotive integrated die-casting refers to the use of a casting method on automobiles, which involves die-casting several positions of a metal part to reduce the connection between the parts and make the appearance of the car more aesthetically pleasing. Due to the importance of beautiful body appearance for car sales, integrated die-casting technology has received increasing attention.

By using integrated die-casting technology, larger and more advanced components of the vehicle body can be integrated into a large metal mold. According to different materials, the appearance of a car can come in various forms. Traditional car bodies are composed of many components: frame, roof, and rear bumper. However, using integrated die casting technology, each part can be independently formed.

In traditional car body structures, there are many components that are interconnected, and there may be some problems at the connection points.

Integrated die casting technology can simplify design, reduce costs, and improve performance.

The integrated die-casting system has many advantages:

·Reduce the number of components and improve performance;

·Can provide larger parts;

·Reduced assembly time;

·Achieve high automation;

·Simplify the entire production process;

Precision of formed parts

In the production process, the accuracy of parts is very important, and integrated die-casting technology can achieve high precision of automotive parts, ensure tight connections between automotive parts, and reduce the generation of gaps.

The integrated die-casting technology enables highly automated production of automobiles without the need for manual assembly.

Weight of parts

The weight of ordinary die-casting parts is generally 10-15 kg, while the weight of integrated die-casting parts is approximately 12 kg. This means that the weight of integrated die-casting is reduced by 50% compared to ordinary die-casting. In the production of components using integrated die-casting technology, many components are produced by a single mold, resulting in a smaller number of parts, which reduces the weight of the entire vehicle. The car body is composed of many components, so many parts need to be manufactured separately to reduce costs. A large number of aluminum parts are used on the vehicle body, which weighs more than 10 times the weight of ordinary die-casting parts. Using integrated die casting technology, aluminum alloys have better density than steel and cast iron. Aluminum alloy can reduce the total cost of cars and improve vehicle performance and quality, which traditional body manufacturing cannot achieve. Due to the use of integrated die-casting technology, car bodies can be produced with fewer components, which also helps with the overall weight of the vehicle.

production cycle

The production cycle is crucial for automobile manufacturers, as the cycle and performance of automobile production directly affect sales. Traditional die-casting methods, such as using stamping molds, require consideration of the shape of the parts during design. In addition, mold design also requires a large amount of calculation to determine the position of the parts. If the design is incorrect, it not only affects performance but also causes waste of parts.

The integrated die-casting of automobiles can avoid these problems in traditional production. By using die-casting systems, designers can design body structures faster, shorten production cycles, improve performance and efficiency, while ensuring product quality.

surface quality

Compared with traditional die casting, integrated die casting can improve appearance quality without sacrificing performance. When adopting integrated die-casting technology, some important parts also use metal shells, which can avoid internal stress and reduce part deformation. Compared to traditional die casting, when using integrated die casting technology, the connections between parts are fixed with screws and other structures, rather than using welding technology.

Product quality consistency

Integrated die casting technology can produce high-quality components with high consistency in product quality. By using integrated die-casting technology in automotive manufacturing, assembly efficiency can be improved, thereby improving production efficiency and reducing costs. In addition, integrated die casting technology can also improve product quality consistency, ensuring product performance, appearance, and size.

The traditional automotive production process uses ordinary die-casting technology. Ordinary die-casting technology may cause deviations in the dimensions of some parts, and quality issues may arise during the assembly process. In addition, cars require frequent replacement of parts during the manufacturing process.

Integrated die casting technology can achieve high automation, thereby improving product quality and production efficiency, simplifying the entire production process, reducing production costs, and shortening automobile manufacturing time.